High-Performance Linerboard from 100% Recycled Fiber

Our process begins with old corrugated containers (OCC) sourced primarily from retailers and businesses across major Northeastern cities, including New York and Boston. Upon arrival, each load is carefully weighed, inspected, and graded for quality. Using forklifts, our OCC handlers unload and organize the bales, either staging them in the warehouse or feeding them directly onto a conveyor system that transports the material to the pulper for the next stage of production.

The pulper functions like a giant industrial blender, breaking cardboard down into fiber while removing unwanted materials. Water is added to the OCC, creating a slurry as the internal screens and filters separate non-paper materials such as plastics, metals, and glass, from the paper fibers. Once the cardboard is fully reduced to pulp, it passes through additional screening stages to remove any remaining impurities, ensuring a clean, high-quality fiber stream for the next step in the process.

Finally, the finished product is wound onto a large master roll. Each roll is rigorously tested for quality and strength before being transferred to the winder for final processing and preparation for shipment.

Once transferred to the winder, the master roll is converted into smaller rolls by making precise cuts to meet customer specifications. Each roll is then labeled and transported to the finished goods warehouse.

Once in the finished goods warehouse, the rolls are stored or prepared for shipment. Before our roll handlers carefully load the finished rolls onto trailers, a final quality check is conducted. Upon completion, rolls are securely loaded for delivery to customers.